How a polymer dosing system can make or break your sludge dewatering process.
DATE POSTED: February 28, 2022
Polymer is the secret ingredient for maximizing dewatering and achieving high quality filtrate from the Geotube® containers in our Bishop Solids Management Solution. But selecting the right polymer is not enough to get the best results.
Precise dosing is critical to ensure that the operation runs smoothly and that dewatering occurs as required without any unfortunate incidents. Not enough polymer will result in poor dewatering performance, insufficient solids retention and low-quality filtrate. Too much polymer can clog the pores of the Geotube container and prevent water from being released. In such a case, the bag is no longer usable and could burst if operators fail to notice the problem and overfill the container.
Bishop Water’s VEPAS™ (Venturi Emulsion Polymer Activation System) is an easy-to-use and affordable system that mixes and fully activates liquid polymer emulsions in a single step, adds the precise dose directly into the sludge feed line and eliminates the need for messy mechanical mixers and bulky aging tanks.
Compact size, smart controls
VEPAS polymer dosing can be configured to monitor sludge flow and consistency using flow and mass meters, enabling it to automatically adjust polymer dose to achieve the optimum mix and dewatering properties. These smart controls also communicate with 4-20 mA inputs, which enables VEPAS to be integrated to the plant SCADA system and configured to automatically begin operating when sludge pumps are activated.
The compact, skid-mounted VEPAS occupies a fraction of the space of a conventional mechanical polymer system and can be quickly installed for new or retrofit applications in treatment plants, mobile trailers, or utility buildings.
Our Bishop Solids Management Solution with Geotube® dewatering technology and VEPAS is an integrated solution that can work with any wastewater treatment plant or industrial process to collect and dewater slurry materials. This enables any facility to build a compact, rapid dewatering solution that saves time, reduces operating costs, and simplifies sludge management.
A simple test can help us determine precise dosing of the polymer selected for your site and build a skid-mounted system that can be installed quickly. Once installed, our team can provide onsite training and are easily accessible to assist with ongoing maintenance and support.
Read a recent article that shows how our Bishop Solids Management Solution and VEPAS enabled the North Rustico WWTF to simplify sludge handling and significantly reduce operating costs.
Learn more about VEPAS.
Contact us to discuss a Bishop Solids Management Solution or VEPAS for your treatment plant.
Simplifying arsenic sludge management at a gold mine
DATE POSTED: August 19, 2021
Arsenic-laden groundwater continually infiltrates the shafts of a gold mine in Western Canada. As it’s pumped out, an onsite treatment system removes the arsenic to produce effluent that can be safely released. But the system also produces large volumes of sludge—about 1,900 litres every 45 minutes. The sludge was a challenge for the site’s existing media filtration system and a faster, more reliable and more cost-effective solution was needed. Learn how the Bishop Solids Management Solution provided a simple, low-energy solution that achieves dewatering, filtration and containment in a single step.
Case study: Lagoon sludge removal provides affordable solution for algae and H2S issues
DATE POSTED: May 25, 2021
- Lagoon sludge removal and dewatering
- Bishop Solids Management Solution
- O’Leary Wastewater Treatment Facility, O’Leary, PEI, Canada
The challenge: Algae blooms and corrosive gases caused by sludge accumulation
Sludge accumulation was thought to be causing significant operational challenges for the O’Leary Wastewater Treatment Facility (WWTF), a two-cell lagoon system on the west side of Prince Edward
Island, commissioned in the 1990s.
O’Leary’s treatment lagoon serves about 800 residents, several businesses and, for a period of time, was also receiving wastewater from a potato processing plant.
The lagoons were experiencing serious blooms of blue-green algae during the summer months and exceedances of TSS, BOD and coliform bacteria in treated effluent. Hydrogen sulfide (H2S) gas, which was also attributed to the algae and sludge, was building up in a below-grade chamber that housed the plant’s UV disinfection system.
Not only was the gas accumulation a hazard for operators, but it caused corrosion that damaged ductile iron pipes, an electrical panel and the plant’s UV system.
Operators also saw “islands of sludge” periodically rise out of the water before bursting and releasing clouds of methane and H2S gases.
The solution: Dredging and passive dewatering meets regulatory and budget requirements
In 2019, the Town of O’Leary began working with engineering consultants WSP to repair the damage to the UV system, alleviate the algae blooms and end the release of corrosive gases from the lagoon.
WSP began with a comprehensive sludge survey, obtaining sludge depth measurements from several locations in each of the lagoons.
The results revealed that despite their large area, the lagoons are relatively shallow, with a maximum depth of only 5 ft (1.5 m). Each cell had accumulated about 1.5 to 2 ft (0.45 to 0.6 m) of sludge, which significantly reduced their ability to remove nutrients and settle out solids.
The team evaluated several options and awarded the project to AJL Contracting and Bishop Water Technologies to desludge the lagoon and dewater removed solids with the Bishop Solids Management Solution. This simple, low-energy system uses Geotube® containers, optimal polymers and gravity to collect, dewater and consolidate dredged sludge.
Dredging the lagoon enabled it to remain in operation while sludge removal occurred and also complied with a provincial regulation that prohibits tracked heavy equipment from operating in lagoons with clay liners.
The project began in the summer of 2020, with the construction of a lined laydown area designed to accommodate a layer of three Geotube containers 85 ft in circumference and 114 ft in length (26 x 34.7m) and a second layer of two 95 x 100 ft (29 x 30.5m) containers that would be laid on top. This stacking arrangement minimizes the footprint and cost of the dewatering cell.
The results: No algae, no gases, no rush to haul away solids
Dredged sludge was first pumped through a 0.6 inch (15 mm) screen to remove debris, trash and improve the quality of the final dewatered biosolids for land application.
From the screening plant, the sludge was pumped to the Geotube containers. Bishop Water’s VEPAS™ (Venturi Emulsion Polymer Activation System) added and mixed polymer directly in the feed line, eliminating the need for polymer aging and mix tanks.
The Bishop Solids Management Solution accepts and dewaters solids as quickly as the dredge can pump, dramatically outperforming centrifuges or belt presses for speed and energy efficiency. Low-TSS filtrate released from the microscopic pores of the Geotube container was directed by gravity to cell two.
Technicians continually monitored polymer performance and dose rates to ensure optimal dewatering and retention of contaminants. Daily sampling showed that the system was achieving about 20% solids
concentration after just a few hours of dewatering.
Desludging of cell one was completed in about four weeks. Two more weeks of sludge removal filled the first layer of Geotube containers to capacity and technicians stacked a new container on top of the others.
One more week of dredging and pumping completed the project. The total volume of wet sludge removed was 26,480 m3, which corresponds to 872 bone dry tonnes.
A major advantage of Geotube containment is that the solids can remain at the site for months or even years, allowing ample time for the town to find a suitable location for land application and arrange funding for hauling. Throughout that time, passive dewatering will continue further consolidating the material.
A seasonal freeze-thaw cycle also significantly improves dewatering, potentially elevating the solids concentration of the dredged material to 40% or more in this case.
Since completing the project, operators report that there have been no issues with gas accumulation in the below-grade chamber or blue-green algae growth in the lagoons.
Learn more about the Bishop Solids Management Solution for lagoon sludge cleanouts.
Download the case study.
Contact us to discuss your sludge removal and solids management challenges.
Partial lagoon cleanouts help balance performance and budgets
DATE POSTED: August 28, 2020
If you’re going to clean out a cell or two at your wastewater lagoon, there are circumstances when a partial cleanout might be the best, fastest way to quickly fix an urgent capacity or performance issue until the lagoon is ready for a full desludging.
Partial cleanouts, using the Bishop Solids Management Solution, can most often be completed while the lagoon remains in operation, so there’s no need to decommission the cell or disrupt the process flow. Bishop Water can quickly diagnose lagoon performance issues caused by excess sludge and determine the volume and locations of sludge that should be removed from the cell.
Once a plan is ready, the team can mobilise a dredge, its mobile polymer conditioning system and prepare a laydown area for Geotube® containers, are used to collect, dewater and consolidate the solids. Or, if the volume of sludge is small, they can be filled and removed inside 30-yard roll off boxes, making transportation and disposal fast and simple.
Partial sludge cleanouts can also become part of an ongoing lagoon maintenance program to ensure optimum performance. Rather than waiting until sludge accumulation reaches a critical level, lagoon operators or Bishop Water technicians can monitor sludge accumulation in the lagoon and when needed, proactively perform a partial cleanout to maintain an optimized level of performance.
Partial lagoon cleanouts have been used by many lagoon operators to achieve operational and economic benefits including:
- Quickly restore lost storage and treatment capacity in the lagoon;
- Correct flow issues caused by sludge accumulation that create short-circuiting of lagoon flow and reduced retention time;
- Defer the cost of a full lagoon cleanout over an extended period of time;
- Maximize the capacity and dewatering of each Geotube® container. Partially filled containers can remain onsite for continued filling at the next cleanout interval. They will experience significant volume reduction between fill intervals, which will reduce the number of containers needed as well as hauling and disposal costs.
Learn more about Bishop Solids Management Solutions for partial lagoon cleanouts.
Contact us to discuss your lagoon clean out needs.